ABB 5SHX1960L0004 3BHL000390P0104 Product Documentation

Product Introduction

The ABB 5SHX1960L0004 3BHL000390P0104 is a high-performance IGCT (Integrated Gate-Commutated Thyristor) power semiconductor device designed for industrial power conversion applications. This device belongs to ABB’s renowned high-power semiconductor series, offering exceptional reliability and efficiency in demanding environments.

As part of ABB’s power electronics portfolio, this component is engineered to meet the rigorous demands of medium-voltage drives, industrial power supplies, and renewable energy conversion systems. The robust design ensures long service life and minimal maintenance requirements.

Product Advantages

1. High Power Density: The compact design delivers superior power handling capability relative to its size.

2. Low Losses: Advanced semiconductor technology minimizes conduction and switching losses.

3. Robust Construction: Designed to withstand harsh industrial environments with high immunity to electrical stresses.

4. Easy Integration: Standardized mechanical and electrical interfaces simplify system design.

5. Thermal Performance: Optimized thermal path ensures efficient heat dissipation.

6. Reliability: Proven design with extensive field experience in critical applications.

Technical Parameters

Applications

The 5SHX1960L0004 is widely used in:

• Medium voltage drives for industrial motors

• High-power industrial converters

• Renewable energy systems (wind and solar)

• Traction applications

• Power quality improvement systems

• HVDC transmission systems

• Industrial power supplies

• Mining equipment power systems

Compatible Products

This device is typically used with:

1. Gate Units: 5STP 18L4200

2. Snubber Circuits: 5SDF 10H4503

3. Cooling Systems: 5SXE 1000-8

4. Mounting Kits: 5SME 0955B0004

5. Voltage Sensors: 5SYA 2100-7

6. Current Sensors: 5SDF 2560A

Installation Instructions

1. Pre-Installation Check: Verify the device for any visible damage before installation.

2. Mounting: Use the specified mounting kit (5SME 0955B0004) and apply recommended torque (typically 8-10 Nm).

3. Electrical Connections: Ensure proper contact pressure for main terminals (recommended 25-30 kN).

4. Cooling System: Install the cooling system before power application.

5. Gate Unit Connection: Connect the gate unit using the specified interface cable.

6. Testing: Perform insulation resistance tests before full power application.

7. Commissioning: Follow the step-by-step power-up procedure in the manual.

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Frequently Asked Questions (FAQ)

Q1: What is the typical lifetime of the 5SHX1960L0004 under normal operating conditions?
A1: The device typically has a service life of 15-20 years when operated within specified parameters and with proper cooling.

Q2: What cooling methods are recommended for this device?
A2: Forced air cooling or liquid cooling is recommended, with a maximum case temperature of 85°C during operation.

Q3: Can this device be used in parallel configurations for higher current applications?
A3: Yes, parallel operation is possible with proper current sharing arrangements, but derating factors must be applied.

Q4: What are the storage conditions for spare devices?
A4: Store in original packaging at temperatures between -40°C to +70°C, with relative humidity below 70% non-condensing.

Q5: How often should preventive maintenance be performed?
A5: Visual inspection and cleaning should be done every 6 months, with comprehensive testing annually.

Q6: What documentation is required for proper device replacement?
A6: Always refer to the installation manual (3BHL000390P0104_IM) and the technical data sheet before replacement.