Product Introduction: ABB AI810 3BSE008516R1

The ABB AI810 3BSE008516R1 is a high-performance Analog Input Module designed for the ABB Advant Master DCS (Distributed Control System) and AC 800M controller series within the ABB S800 I/O family. This module offers 8 channels for single-ended current input and is widely used in industrial automation systems requiring accurate and reliable analog signal acquisition.

The AI810 is engineered with advanced diagnostics, galvanic isolation, and supports HART protocol (when used with HART pass-through functionality), making it ideal for critical process control applications. It interfaces seamlessly with analog transmitters and sensors across various industrial sectors, including oil & gas, chemical, power generation, and water treatment industries.

Product Advantages

• High Channel Density: Offers 8 analog input channels in a compact module, reducing cabinet space requirements.

• Wide Input Range: Supports 4–20 mA current signals, suitable for most industrial transmitters.

• Reliable Galvanic Isolation: Ensures protection between field devices and the automation system.

• Advanced Diagnostics: Includes built-in diagnostics for fault detection and enhanced system reliability.

• Hot-Swap Capability: Can be replaced without powering down the system, minimizing downtime.

• Compatible with HART: HART pass-through support enables advanced device diagnostics and configuration.

• Modular Design: Fully compatible with S800 I/O system, allowing easy integration and scalability.

• Robust Build Quality: Designed for harsh environments with strong resistance to EMI and vibration.

Technical Specifications

Applications

The AI810 module is widely used across various industries for acquiring accurate and reliable analog data. Typical applications include:

• Process Automation in chemical, petrochemical, and refining industries

• Power Plant Instrumentation for real-time monitoring of critical parameters

• Water & Wastewater Treatment for measuring flow, level, and pressure

• Oil & Gas Facilities including upstream, midstream, and downstream systems

• Food and Beverage Industry for monitoring temperature and other process variables

• Pharmaceutical Manufacturing with strict requirements for accuracy and validation

Compatible Models

The ABB AI810 module is typically used in conjunction with the following modules and components in an S800 I/O system:

• PM864, PM862 – AC 800M Controllers

• TB810, TB820, TB840A – I/O Termination Units

• CI801, CI840A, CI854A – Communication Interfaces

• TU810, TU812, TU830V1, TU850 – I/O Terminal Units

• AI820, AI830A, AO810 – Other Analog Modules

• DI810, DI820, DO810 – Digital Input/Output Modules

Installation Instructions

1. Ensure Power is Disconnected
   Before starting installation, ensure the system is powered off to avoid electrical hazards.

2. Mount the Terminal Unit
   Install the corresponding terminal unit (e.g., TU810 or TU812) on the DIN rail.

3. Connect Field Wiring
   Connect the analog input wires (typically 4–20 mA loop) to the designated terminals on the terminal unit.

4. Plug in the AI810 Module
   Insert the AI810 module into the terminal unit carefully until it clicks into place.

5. Power On the System
   Power up the system and check the module LED indicators for normal operation.

6. Configure in Control Builder
   Assign the module in the ABB Control Builder software and calibrate as needed.

7. Verify Input Signals
   Confirm signal integrity via diagnostics or system monitoring tools.

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FAQs (Frequently Asked Questions)

Q1: What type of signals can the AI810 module process?
A1: The AI810 is designed for single-ended current input signals, typically 4–20 mA from analog field devices such as pressure, temperature, and flow transmitters.

Q2: Is the AI810 compatible with HART communication?
A2: Yes, it supports HART communication when used with an external HART multiplexer or passthrough capability integrated in the system.

Q3: Can the AI810 module be hot-swapped during operation?
A3: Yes, the module supports hot-swapping, allowing safe replacement without shutting down the system.

Q4: What is the recommended terminal unit for the AI810?
A4: The module is typically used with terminal units such as TU810, TU812, or TU830V1, depending on the wiring needs.

Q5: How does the AI810 ensure signal integrity and system protection?
A5: The module provides galvanic isolation between channels and from field to system bus, ensuring robust performance and protection from ground loops.

Q6: What software is required to configure the AI810 module?
A6: ABB’s Control Builder or Plant Explorer within the 800xA system environment is used for module configuration and diagnostics.