ABB AI815 3BSE052604R1 Product Documentation

Product Introduction

The ABB AI815 3BSE052604R1 is a high-performance analog input module designed for industrial automation and process control systems. It is part of ABB’s Advant Controller 800 series, offering reliable signal acquisition for various analog sensors and transmitters. This module is widely used in power generation, oil & gas, chemical processing, and other industrial applications where precise measurement and control are critical.

The AI815 module supports multiple input channels, ensuring flexibility in system configuration. Its robust design ensures stable operation in harsh industrial environments, with high immunity to electrical noise and interference.

Product Advantages

1. High Accuracy – Provides precise analog signal conversion with minimal error.
2. Multi-Channel Input – Supports multiple analog inputs, reducing the need for additional modules.
3. Robust Construction – Designed for industrial environments with high resistance to EMI/RFI.
4. Easy Integration – Compatible with ABB’s Advant Controller 800 series and other automation systems.
5. Wide Voltage Range – Operates efficiently across different voltage levels.
6. Diagnostic Features – Includes self-diagnostics for fault detection and maintenance.

Technical Parameters

Applications

• Process Control Systems – Monitoring pressure, temperature, and flow in industrial plants.
• Power Generation – Analog signal acquisition in turbine control and substation automation.
• Oil & Gas – Measurement of pipeline pressure and tank levels.
• Water Treatment – pH and conductivity monitoring.
• Manufacturing Automation – Integration into PLC systems for machine control.

Compatible & Recommended Models

The AI815 module works seamlessly with the following ABB Advant Controller 800 series components:

• AC 800M Controller (PM851, PM861, etc.)
• S800 I/O Modules (DI, DO, AI, AO variants)
• CI854 Communication Interface
• TB811 Terminal Board

Installation Instructions

1. Mounting – Install the module on a DIN rail or panel using the provided mounting clips.
2. Wiring – Connect analog signals to the designated terminals, ensuring proper grounding.
3. Power Supply – Apply 24V DC power to the module’s power terminals.
4. Configuration – Use ABB’s Control Builder or equivalent software to set input ranges and scaling.
5. Testing – Verify signal accuracy using a calibrated source before full operation.

Recommended Related Models (Same Series)

Popular ABB Models (Other Series)

FAQ (Frequently Asked Questions)

Q1: What is the maximum sampling rate of the AI815 module?
A1: The AI815 supports up to 100 samples per second per channel.

Q2: Can the AI815 handle both voltage and current inputs?
A2: Yes, it supports 0-10V, ±10V, and 0/4-20mA input ranges.

Q3: What is the isolation voltage between channels?
A3: The module provides 500V AC/DC isolation between channels.

Q4: Is the AI815 compatible with third-party PLC systems?
A4: It is primarily designed for ABB’s Advant Controller 800 series but may interface with other systems using appropriate protocols.

Q5: What is the operating temperature range?
A5: The module operates between -25°C and +70°C.

Q6: How do I troubleshoot a faulty AI815 module?
A6: Check power supply, wiring, and use ABB’s diagnostic tools to identify errors. Replace if diagnostics indicate hardware failure.