ABB PFTL101B-2.0KN 3BSE004185R1 Detailed Product Profile

Product Introduction

The ABB PFTL101B-2.0KN 3BSE004185R1 is a highly reliable and precision-engineered Pressductor Load Cell designed for demanding industrial applications where accurate force measurement is critical. This specific model is part of ABB’s renowned Pressductor series, which utilizes ABB’s unique electromagnetic measurement principle, offering exceptional robustness and operational stability in harsh environments.

With a nominal force capacity of 2.0 kN, the PFTL101B-2.0KN is optimally suited for applications requiring precise load monitoring and force control. It delivers excellent long-term stability, superior overload capacity, and high measurement accuracy, ensuring consistent performance even under challenging conditions such as vibrations, electrical noise, and temperature fluctuations.

Manufactured with premium-grade materials and subjected to rigorous quality control processes, this load cell guarantees durability and a long service life, making it a preferred choice for industries like steel manufacturing, paper production, and heavy machinery operations.

Product Advantages

• High Measurement Accuracy
  Delivers precise force measurement with minimal deviation, ensuring process integrity and quality control.

• Robust Design
  Engineered to withstand harsh industrial environments, including exposure to mechanical shock, vibration, and electromagnetic interference.

• Excellent Overload Tolerance
  Can handle substantial overload without damage, enhancing operational safety and reliability.

• Long-Term Stability
  Offers exceptional measurement stability over time, reducing the need for frequent recalibration.

• Compact and Lightweight Construction
  Despite its robust capabilities, the design remains compact and relatively lightweight, simplifying installation and integration.

• Maintenance-Free Operation
  Requires minimal maintenance, contributing to reduced operational costs and downtime.

Technical Specifications

Product Applications

• Steel and Metal Processing
  Used for measuring rolling forces, tension control in metal strips, and pressing force monitoring.

• Paper and Pulp Industry
  Ensures precise tension control in paper webs and related machinery.

• Industrial Automation Systems
  Integrated into automated assembly lines for force monitoring and quality assurance.

• Test and Measurement Equipment
  Suitable for integration into systems requiring force validation and mechanical testing.

• Packaging Machinery
  Assists in precise force application for sealing and cutting operations.

• Heavy Machinery and Robotics
  Monitors loads and ensures safety in robotic arms and lifting equipment.

Compatible Models

• ABB PFTL101A Series

• ABB PFTL201B-10KN

• ABB PFTL301E-30KN

• ABB PFTL501C-100KN

• ABB PFTL101B-5.0KN

• ABB PFTL101B-1.0KN

Installation Instructions

1. Preparation
   Ensure that the mounting surface is clean, flat, and free from contaminants to guarantee optimal performance.

2. Mechanical Installation
   Align the load cell correctly according to the force direction. Secure it firmly using through-hole bolts as per the recommended torque values.

3. Electrical Connection
   Connect the cable leads to the corresponding terminals on the measurement system. Ensure proper shielding and grounding to avoid electrical noise interference.

4. Verification
   After installation, perform a zero-load calibration followed by a full-scale load test to verify the accuracy of the system.

5. Maintenance
   Periodically inspect the connections and physical condition of the load cell, although routine maintenance is minimal due to its robust design.

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Frequently Asked Questions (FAQ)

Q1: What is the typical lifespan of the ABB PFTL101B-2.0KN?
A1: Under normal operating conditions, the ABB PFTL101B-2.0KN offers a lifespan exceeding 10 years, thanks to its robust construction and resistance to wear and tear.

Q2: Can this load cell be used in outdoor environments?
A2: Yes, with its IP67 protection rating and stainless steel housing, the PFTL101B-2.0KN is well-suited for outdoor use, including environments exposed to moisture and dust.

Q3: Is there a risk of measurement drift over time?
A3: The ABB PFTL101B-2.0KN is designed for long-term stability and minimal drift, although periodic calibration is recommended for maintaining optimal accuracy.

Q4: What is the maximum overload capacity of this model?
A4: The load cell safely handles up to 300% of its rated capacity (2.0 kN), providing an excellent margin for overload protection.

Q5: How should the device be calibrated after installation?
A5: Calibration involves applying known loads and adjusting the measurement system to match the expected readings. ABB provides detailed calibration procedures in the user manual.

Q6: Does ABB provide technical support and spare parts for this model?
A6: Absolutely. ABB offers comprehensive technical support and spare parts availability globally, ensuring long-term operational support for the PFTL101B-2.0KN.