Product Introduction: GE IC200ERM002A

The GE IC200ERM002A is a high-performance Remote I/O Expansion Module designed for the GE Fanuc VersaMax Series. It facilitates remote I/O communications for expanded system flexibility in industrial automation environments. Engineered for optimal performance in decentralized control architectures, the IC200ERM002A serves as a master module, managing communication between the CPU and remote slave modules via Ethernet.

This module supports connectivity for up to seven remote drop locations using a highly reliable RS-485-based serial interface and is often employed in demanding industrial applications requiring precise real-time control. Its compact form factor and DIN-rail mountable design make it ideal for constrained control panels.

Product Advantages

• Remote I/O Expansion Capability: Enables the controller to manage multiple I/O stations across large installations, reducing wiring complexity and improving scalability.

• High-Speed Data Transmission: Utilizes fast serial communication, ensuring efficient data exchange between main CPU and remote I/O nodes.

• Robust Industrial Design: Built to withstand harsh environments with wide temperature ranges and vibration resistance.

• Simple Configuration: Easily configured via VersaPro or Proficy Machine Edition software, minimizing commissioning time.

• Compact & Space-Saving: Designed to fit into narrow control cabinets, maximizing installation efficiency.

• Flexible Topologies: Supports daisy chain or line-drop architectures to accommodate various layout needs.

Technical Specifications

Applications

The GE IC200ERM002A is widely used across multiple industrial sectors, including:

• Manufacturing Automation: Remote control of assembly line sensors and actuators.

• Water & Wastewater Management: Distributed I/O control across pump stations and monitoring units.

• Power Generation Plants: Facilitates remote signal acquisition and relay control.

• Food & Beverage Processing: Enhances process line automation and equipment coordination.

• Material Handling Systems: Controls conveyor networks and motorized machinery from a centralized location.

Compatible Models

The IC200ERM002A is designed to work seamlessly with the following GE VersaMax modules and components:

• IC200CHS022 (VersaMax 9-slot I/O carrier)

• IC200CPUE05 (VersaMax CPU module)

• IC200ALG264 (Analog Input Module)

• IC200MDL742 (DC Output Module)

• IC200MDL750 (Relay Output Module)

• IC200PWR102 (Power Supply Module)

• IC200CBL002 (Remote I/O communication cable)

Installation Instructions

1. Mounting:

   • Secure the IC200ERM002A to a DIN-rail inside the control cabinet.

   • Ensure a minimum clearance of 50 mm around the unit for proper ventilation.

2. Wiring:

   • Connect the power supply (24 VDC) to the power terminals.

   • Use shielded twisted-pair cable for RS-485 communication, with termination resistors as recommended.

3. Module Connection:

   • Link to the primary CPU module via the serial interface.

   • Chain up to seven VersaMax remote I/O stations using compatible connectors.

4. Configuration:

   • Launch VersaPro or Proficy Machine Edition.

   • Add the IC200ERM002A module under the hardware configuration tree.

   • Assign appropriate drop numbers and communication parameters.

5. Testing:

   • Verify LED indicators (Power, Comm, Status) for correct operation.

   • Run diagnostics through the software to ensure all nodes are reachable.

6. Maintenance:

   • Inspect connectors and cables periodically.

   • Clean the module exterior using anti-static cloth and avoid using solvents.

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FAQ (Frequently Asked Questions)

Q1: What is the maximum number of remote drops supported by IC200ERM002A?
A1: The IC200ERM002A supports up to 7 remote I/O drop modules, enabling flexible distributed control setups.

Q2: Which communication protocol does this module use?
A2: It uses GE’s proprietary RS-485-based serial communication protocol designed for reliable I/O expansion.

Q3: Can the IC200ERM002A be used with third-party I/O modules?
A3: No. It is specifically designed for use with GE VersaMax modules and is not compatible with third-party I/O.

Q4: How can I configure the IC200ERM002A?
A4: You can configure it using GE’s VersaPro or Proficy Machine Edition software by adding it under the remote I/O section.

Q5: Does it require a termination resistor in the communication line?
A5: Yes, a termination resistor should be placed at the last remote drop to ensure signal integrity in RS-485 communication.

Q6: What diagnostic indicators are available on the IC200ERM002A?
A6: It provides LED indicators for Power, Communication Status, and Module Health for easy on-site troubleshooting.