GE IC200MDL636F Digital Output Module

Product Introduction

The GE IC200MDL636F is a high-performance digital output module from the VersaMax series by GE Fanuc, designed to provide reliable and efficient control in industrial automation environments. This module offers 16 output points, configured as sinking (negative logic) outputs, and operates at 24VDC. As part of the VersaMax I/O family, the IC200MDL636F supports modular design principles, ensuring flexibility, ease of maintenance, and high adaptability to a wide range of applications.

Built with industrial-grade components, the IC200MDL636F is engineered to endure harsh environments, making it ideal for factory automation, process control systems, and machine tools. It integrates seamlessly into GE Fanuc control systems, delivering precise digital output control with high response speed and exceptional electrical isolation.

Product Advantages

• High Output Density: Offers 16 sinking output points in a compact footprint, optimizing space within control panels.

• Reliable Performance: Designed with solid-state output components for durability, longer service life, and reduced mechanical wear.

• Fast Switching: Provides quick response times for real-time digital output operations, ideal for time-sensitive control applications.

• Robust Isolation: Each group of 8 outputs is isolated from the other, ensuring system protection and signal integrity.

• Modular Design: Easily integrates with other VersaMax components, reducing wiring complexity and improving system scalability.

• Wide Compatibility: Fully compatible with GE VersaMax CPUs and network interface units (NIUs), allowing flexibility in system configuration.

• Compact and Lightweight: Designed to fit in tight control cabinet spaces without compromising functionality.

Technical Specifications

Product Applications

• Automated Manufacturing Systems
  Suitable for controlling output devices like solenoids, indicators, and actuators in assembly lines and robotics.

• Building Automation
  Interfaces with HVAC controls, lighting systems, and security devices in commercial buildings.

• Packaging Machinery
  Coordinates with motion controllers and sensors in high-speed packaging lines.

• Material Handling Systems
  Provides output signals for conveyor belts, sorters, and stackers.

• Process Control in Utilities
  Used in water treatment plants and energy distribution systems for output control.

• Machine Tool Control
  Manages signals for industrial machine tools, CNC systems, and servo drive systems.

Compatible Models

The IC200MDL636F is compatible with a variety of GE VersaMax modules and components, including:

• IC200CHS002 – VersaMax I/O carrier base

• IC200CPU001 – VersaMax Micro PLC

• IC200PWR001 – Power supply module

• IC200ALG320 – Analog input module

• IC200ALG430 – Analog output module

• IC200ETM001 – Ethernet communication module

Installation Instructions

1. Power Down the System
   Ensure the power supply is turned off before installation to prevent electrical shock or equipment damage.

2. Mount the Module
   Attach the IC200MDL636F securely to the I/O carrier base (IC200CHS002) using DIN rail or panel mount.

3. Connect to Backplane
   Insert the module into the appropriate slot on the VersaMax I/O base ensuring proper alignment and firm seating.

4. Wire the Outputs
   Connect field wiring to the appropriate terminals. Ensure correct polarity and wire gauge according to the output current.

5. Apply Field Power
   Connect a 24VDC field power supply to power the outputs.

6. Power On and Test
   Power up the system, configure the module in the control software (Proficy Machine Edition), and test the output functions.

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Frequently Asked Questions (FAQ)

Q1: What is the primary function of the IC200MDL636F module?
A1: The IC200MDL636F is a digital output module used to control external devices by providing 24VDC sinking outputs to actuators, indicators, or relays.

Q2: Can this module be used in safety-critical applications?
A2: While reliable, the IC200MDL636F is not SIL-certified for functional safety. For safety-critical operations, additional safety-rated modules and protocols should be implemented.

Q3: Does the IC200MDL636F support hot-swapping?
A3: Yes, within a properly configured VersaMax system, this module can be hot-swapped without system shutdown, enhancing maintainability.

Q4: What is the required wire gauge for output connections?
A4: The recommended wire gauge is 16–22 AWG for field output wiring to ensure secure and safe electrical connections.

Q5: How many outputs can be energized simultaneously at full load?
A5: The module can support up to 8 outputs per group (2 groups total) at a maximum of 0.5 A each, not exceeding 2 A per group or 4 A per module.

Q6: Is the module firmware upgradable?
A6: No, the IC200MDL636F does not have user-upgradable firmware. Configuration is done through the control software, not via firmware updates.