GE IC200MDL640K Module

Product Introduction

The GE IC200MDL640K is a discrete output module from the VersaMax™ series developed by General Electric (GE), designed to offer reliable and efficient digital signal transmission within industrial automation systems. This module provides 16 points of positive logic DC output, operating at 24 VDC, and is built to be easily integrated into programmable logic controller (PLC) systems where robust output capabilities are required.

The IC200MDL640K is part of the VersaMax family, known for its compact design, modular expandability, and excellent performance in factory automation environments, including manufacturing, packaging, and process industries.

Product Advantages

• High Channel Density: 16 discrete outputs in a single module allow for efficient space usage and high I/O capacity.

• Compact Form Factor: Saves panel space and fits into confined control cabinets without compromising functionality.

• Reliable DC Switching: Designed to handle resistive and inductive loads with consistent performance.

• Hot Swappable: Enables replacement without shutting down the entire system, reducing maintenance downtime.

• Status LEDs: Individual point indicators provide real-time diagnostics, aiding in troubleshooting and monitoring.

• Secure Terminal Blocks: Ensures firm wiring and reduces the risk of connection loss in harsh environments.

Technical Specifications

Applications

The GE IC200MDL640K is widely used across various industries, including:

• Manufacturing automation

• Packaging and conveyor systems

• Water and wastewater treatment plants

• Material handling and robotics

• Food and beverage processing

• HVAC and building automation

• Automotive production lines

• Pharmaceutical and chemical processing

Compatible and Associated Models

The following GE VersaMax modules are commonly used in conjunction with the IC200MDL640K to build a complete control system:

• IC200CPU001 – VersaMax CPU Module

• IC200CHS002 – VersaMax 7-Slot Backplane

• IC200ALG320 – Analog Input Module

• IC200ALG430 – Analog Output Module

• IC200MDL750 – Relay Output Module

• IC200MDL241 – Discrete Input Module (24 VDC, Sink)

These modules interoperate seamlessly through the VersaMax backplane and contribute to an expandable, flexible automation solution.

Installation Instructions

1. Safety First: Ensure all power sources are turned off before installing or servicing the module.

2. Mounting: Use a DIN rail or direct panel mounting. Secure the module firmly to prevent vibration-related disconnection.

3. Wiring: Use the removable terminal block for easy and secure connections. Ensure the power supply is within the specified 20–30 VDC range.

4. Module Insertion: Align the module with the base and gently insert until it clicks into place. Tighten any locking mechanisms provided.

5. Field Wiring: Connect output devices (solenoids, indicators, relays, etc.) according to wiring diagram and observe polarity.

6. Power Up and Testing: Apply power and check the individual LED indicators for output status. Use software diagnostics for confirmation.

7. Hot Swap (Optional): If replacing while the system is live, follow the recommended GE procedures to ensure safe operation.

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FAQs – Frequently Asked Questions

Q1: What is the maximum current that each output channel on the IC200MDL640K can support?
A1: Each output channel can handle up to 0.5 A, with a total module capacity of 4 A.

Q2: Is the IC200MDL640K hot-swappable?
A2: Yes, it supports hot-swapping, allowing you to replace the module without shutting down the entire system, provided safety protocols are followed.

Q3: What type of loads can this module drive?
A3: It is ideal for resistive and inductive DC loads, such as solenoids, relays, contactors, and indicators.

Q4: Does the IC200MDL640K provide isolation between field and logic sides?
A4: Yes, it offers 1500 VDC isolation to protect control logic from field side transients.

Q5: What is the power supply requirement for this module?
A5: The field supply voltage should be between 20–30 VDC, with a nominal value of 24 VDC.

Q6: How can I troubleshoot output failures on this module?
A6: Check the LED status indicators, verify wiring connections, ensure correct supply voltage, and use PLC software diagnostics for further evaluation.